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Long-Run Voltage Drop Calculator

Calculate voltage drop and select the right wire gauge for long underground or overhead feeder runs

Free voltage-drop calculator for long feeder and branch runs that supply detached shops, barns, pole buildings, and other outbuildings. Enter one-way distance, load current, voltage, phase, and the local motor-start prompt to compare copper and aluminum circular-mil rows, steady-state voltage drop, and voltage at the load. The app treats 2%, 3%, and 5% as local review prompts from NEC informational-note context, not hard pass/fail compliance limits. It does not size ampacity, select conductor insulation, choose OCPD, verify burial or raceway method, approve aluminum terminations, or replace adopted-code, utility, product, AHJ, and qualified electrical review.

Pro Tip: Use the output to build a question list before pricing a feeder. Confirm actual calculated load, conductor insulation, terminal temperature rating, raceway or cable assembly, burial method, grounding, neutral sizing, OCPD, voltage at the farthest load, motor nameplate LRA, and utility/source impedance with the electrician, manufacturer data, adopted code, and AHJ.

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Long-Run Voltage Drop Calculator
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Plan the Review

Open a source-aware checklist with tool, material, safety, permit, and qualified-review prompts.

Open Outbuilding Wiring Review Checklist →

How It Works

  1. Enter Run Length

    Measure the one-way distance from the source equipment to the load or outbuilding panel. Add installation slack, bends, risers, and vertical sections only when they are part of the actual conductor path.

  2. Specify Load and Voltage

    Enter a source-verified load current and system voltage. Do not use the breaker handle or panel label as a substitute for a load calculation, nameplate data, or adopted-code method.

  3. Review Local Rows

    Compare copper and aluminum local circular-mil rows for steady-state voltage drop and voltage at the load. Treat the row as a review prompt, not final conductor selection.

  4. Check Motor Prompt Separately

    Use the 6x motor-start prompt only as an early calculator. Nameplate LRA, NEMA design, load inertia, starter or VFD behavior, source impedance, and manufacturer limits control motor starting.

  5. Send to Qualified Review

    Verify ampacity, OCPD, grounding, neutral, raceway, burial, derating, equipment listing, permits, utility requirements, AHJ interpretation, and safe-work controls before installation.

Built For

  • Homeowners wiring a detached garage or workshop 150+ feet from the house
  • Farmers running power to a barn, grain bin, or irrigation pump house
  • Contractors sizing underground feeder for a new pole building
  • Electricians verifying that an existing feeder can handle added shop loads
  • Property owners planning an overhead service run to a remote outbuilding

Assumptions

  • Local conductor rows and K values are planning fixtures and require adopted-code/source reconciliation before design use.
  • Load is assumed to be at the end of the run, not distributed along the length.
  • The calculator does not solve power factor, reactance, harmonics, voltage unbalance, or utility/source impedance.
  • Motor starting uses a local 6x current prompt only, not selected motor nameplate LRA or acceleration data.

Limitations

  • Does not account for voltage drop in the service entrance, utility transformer, generator, or upstream source.
  • Parallel conductor runs and tap conductors are not modeled.
  • Does not determine ampacity, conductor insulation, terminal temperature, OCPD, neutral, grounding, burial, conduit fill, derating, or product listing.
  • Does not determine motor-start suitability, stalling, tripping, equipment damage, or manufacturer approval.

References

  • NFPA-70-2026 - NEC source pointer for voltage-drop informational-note and conductor-data context
  • IEEE-3002-7-2018-SOURCE - motor-starting study context
  • NEMA-MOTORS-GENERATORS-SOURCE - motor source pointer
  • NFPA-70E-2024-SOURCE and OSHA-1910-303-ELECTRICAL-SOURCE - electrical safety and installation source pointers

Frequently Asked Questions

This app treats 2%, 3%, and 5% as local review prompts based on NEC informational-note context. Actual enforceability, adopted edition, local amendments, plan-review expectations, and inspection decisions belong to the AHJ and qualified electrical review.
A voltage-drop row alone is not a complete answer. Final conductor selection depends on calculated load, ampacity, insulation and terminal temperature, conductor material, raceway or cable method, burial, grounding, neutral, OCPD, future loads, utility/source conditions, and AHJ requirements.
Aluminum conductors may be appropriate when the selected product, terminals, connector ratings, preparation, torque, installation method, code, and AHJ review support them. This calculator does not approve aluminum terminations, product listings, or code compliance.
Service or feeder size is outside this voltage-drop calculator. It requires a load calculation, equipment nameplates, simultaneous-use basis, future expansion plan, utility service data, conductor/OCPD design, permits, inspection, and qualified electrical review.
Disclaimer: This calculator provides preliminary voltage-drop screening only. It is not an NEC calculation of record, conductor ampacity selection, OCPD selection, permit drawing, inspection result, utility approval, safe-to-energize instruction, or substitute for a qualified electrician or engineer.

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