Heat Index & OSHA Risk Calculator Skip to main content
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Heat Index & Work/Rest Schedule Calculator

Calculate Apparent Temperature from Air Temperature and Humidity Using NWS Steadman Formula

Use this heat-index screen to combine air temperature and relative humidity with the NOAA/NWS heat-index equation, then map the result to OSHA/NIOSH heat-index risk tiers. The output is designed for initial heat-stress screening, daily safety notes, and questions to raise before work starts.

The calculator now keeps the major source boundaries visible: heat index is a shade and light-wind metric, full sun can add up to 15 degrees F, and OSHA/NIOSH identify WBGT as the preferred occupational heat-stress metric when available. Work/rest minutes shown in the app are local planning prompts only, not OSHA rules, ACGIH TLV cycles, medical clearance, or permission to continue work.

Pro Tip: Treat heat index as an early warning, not a work authorization. Verify WBGT or another qualified site measurement when radiant heat, full sun, heavy work, PPE, process heat, or vulnerable workers are involved. New and returning workers need the OSHA/NIOSH acclimatization review before the hourly prompt means anything.

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Heat Index & Work/Rest Schedule Calculator

How It Works

  1. Enter Conditions

    Enter dry-bulb air temperature and relative humidity. The app applies the NOAA/NWS low-range and Rothfusz heat-index branches in degrees F.

  2. Flag Worker and Site Conditions

    Select workload, acclimatization status, and whether full sun or radiant heat is present. These flags add warnings because heat index alone does not capture total heat stress.

  3. Review the Screen

    Use the OSHA/NIOSH risk tier, source warnings, and planning prompt as a first-pass discussion item before setting site controls.

  4. Verify Before Action

    Use WBGT, current OSHA/NIOSH/state-plan guidance, employer procedures, and qualified safety or industrial-hygiene review before establishing work/rest cycles.

Built For

  • Safety teams documenting an initial heat-index screen before reviewing a site heat plan
  • Supervisors comparing morning and afternoon weather windows before moving heavy tasks to cooler hours
  • EHS staff flagging new or returning workers who need acclimatization review
  • Outdoor crews checking whether full sun makes a shade-only heat-index value insufficient
  • Warehouse or process-area supervisors recognizing when radiant heat makes WBGT measurement more appropriate
  • Event planners preparing water, shade, monitoring, and emergency-response questions for hot-weather work

Features & Capabilities

NOAA/NWS Equation Path

Uses the official low-range simple branch, Rothfusz regression, and humidity correction logic for heat-index arithmetic.

OSHA/NIOSH Risk Tier Screen

Maps heat index to lower, moderate, high, and very high/extreme protective-measure tiers with visible source warnings.

WBGT Boundary Warnings

Shows why heat index does not replace WBGT for radiant heat, full sun, PPE, heavy work, or site-specific occupational heat-stress decisions.

Acclimatization Prompt

Flags new and returning workers for OSHA/NIOSH Rule-of-20-Percent review instead of hiding that risk inside a fake heat-index adjustment.

Source-Aware Export

CSV and PDF exports carry warnings, assumptions, source pointers, first-aid reference notes, and formula basis.

Assumptions

  • Air temperature is dry-bulb temperature and relative humidity is percent RH
  • Heat index is calculated with the NOAA/NWS low-range and Rothfusz equation path
  • Risk tiers are heat-index protective-measure screens, not enforceable work authorization
  • Workload, PPE, radiant heat, air movement, rest-area temperature, and individual medical factors are not measured
  • The full-sun caveat is a warning only and does not replace WBGT

Limitations

  • Does not measure WBGT, globe temperature, air speed, radiant heat, or heat strain
  • Does not reproduce current ACGIH TLV heat-stress tables or set WBGT-based work/rest cycles
  • Does not determine OSHA, state-plan, Cal/OSHA, Washington, Oregon, agriculture, maritime, construction, or employer heat-program compliance
  • Does not evaluate PPE/clothing correction factors, medications, fitness, prior heat illness, pregnancy, age, or other personal risk factors
  • First-aid text is reference context only and does not replace emergency medical care

References

  • NOAA/NWS Weather Prediction Center Heat Index Equation
  • CDC/NIOSH OSHA-NIOSH Heat Safety Tool App page
  • OSHA Heat Hazard Recognition
  • OSHA Water. Rest. Shade.
  • OSHA Protecting New Workers
  • NIOSH Criteria for a Recommended Standard: Occupational Exposure to Heat and Hot Environments (2016)
  • ACGIH TLV/BEI source pointer for authorized current heat-stress guidance

Frequently Asked Questions

No. The app shows local heat-index planning prompts only. OSHA and NIOSH point users toward WBGT, workload, PPE/clothing, acclimatization, individual risk, rest environment, and site controls before work/rest cycles are set.
Heat index uses air temperature and relative humidity for shade/light-wind conditions. WBGT also accounts for radiant heat and air movement, and is the preferred occupational heat-stress metric when a suitable measurement is available.
OSHA/NIOSH warn that full sun can increase heat-index exposure by up to 15 degrees F. The checkbox displays that caveat and warnings; it does not turn heat index into a WBGT result.
OSHA/NIOSH recommend gradually building heat tolerance, commonly described as the Rule of 20 Percent for new workers. The app flags this condition but does not manage medical fitness, supervisor monitoring, or employer procedures.
Disclaimer: This app is an initial heat-index screen only. It is not a WBGT measurement, ACGIH TLV work/rest schedule, OSHA/state-plan compliance decision, heat illness prevention plan, medical advice, first-aid authorization, or substitute for qualified occupational safety, industrial hygiene, medical, and supervisor review.

Learn More

Safety

Heat Stress: Work/Rest Schedules, Heat Index, and OSHA Guidelines

Understanding heat index calculations, OSHA heat risk tiers, ACGIH work/rest ratios, acclimatization, and preventing heat-related illness on the job.

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