Skip to main content
Agriculture Free Pro Features Available

Grain Drying Cost Estimator - Per-Bushel Cost Including Fuel & Shrink

Compare on-farm drying vs. elevator docking to find the cheaper option

Calculate the true per-bushel cost of on-farm grain drying including propane or natural gas fuel, physical shrink loss, electricity for fans, and labor. Then compare against your elevator's drying and docking charges to determine which option saves you more money.

Pro Tip: Don't forget to include your labor and electricity for bin fans when comparing on-farm drying to the elevator. The fuel cost alone often looks cheaper, but total cost including shrink and labor can change the answer.

PREVIEW All Pro features are currently free for a limited time. No license key required.

Grain Drying Cost Estimator

How It Works

  1. Enter Dryer Details

    Select dryer type (batch, continuous, or bin drying), fuel type (propane or natural gas), fuel price, and BTU efficiency.

  2. Enter Grain Details

    Input total wet bushels, initial moisture, and target moisture. Select your commodity for accurate shrink calculations.

  3. Enter Elevator Charges

    Input the elevator's drying charge per point per bushel and their shrink factor to generate a side-by-side comparison.

Built For

  • Farmers deciding whether to invest in on-farm drying
  • Farm managers budgeting harvest fuel costs
  • Elevator operators pricing drying services competitively

Assumptions

  • Dryer fuel consumption rates are based on manufacturer-published BTU per bushel per point values for each dryer type
  • Propane energy content is 91,500 BTU per gallon; natural gas is 1,020 BTU per cubic foot
  • Physical shrink follows the 1.183% per point formula for corn (adjusted by commodity if selected)
  • Electricity cost for aeration fans is estimated separately from fuel cost at user-entered rate
  • Elevator shrink factor is applied uniformly across all points of moisture removed
  • Ambient conditions do not change during the drying cycle (single-point temperature and humidity)

Limitations

  • Does not model weather-dependent natural air drying or low-temperature bin drying with variable ambient conditions
  • Dryer efficiency varies significantly with ambient temperature, humidity, airflow, and grain temperature — actual fuel use may differ 15-30% from estimates
  • Does not include capital cost amortization for dryer ownership in the per-bushel comparison
  • Elevator drying and docking schedules may include hidden charges (handling fees, storage during drying) not captured here
  • Does not account for quality loss from over-drying (stress cracks, reduced test weight) or under-drying (spoilage risk)
  • Labor cost estimates assume a fixed hourly rate and do not account for overnight monitoring or weekend premiums

References

  • ASABE D245.6 — Moisture Relationships of Plant-Based Agricultural Products (equilibrium moisture content)
  • Purdue University Extension ID-172 — Corn Drying and Storage Economics
  • Iowa State University Extension PM-2089 — Estimated Costs of Crop Production in Iowa (drying cost benchmarks)
  • USDA-ARS — Energy Requirements for Grain Drying (BTU per point per bushel by dryer type)
  • Midwest Plan Service MWPS-13 — Grain Drying, Handling and Storage Handbook
  • University of Minnesota Extension — Comparing On-Farm Drying Costs to Elevator Charges

Frequently Asked Questions

A typical high-temperature continuous flow dryer uses 0.015-0.02 gallons of propane per bushel per point of moisture removed. So drying 10,000 bushels from 20% to 15% (5 points) requires roughly 750-1,000 gallons of propane.
It depends on your propane price, dryer efficiency, labor cost, and elevator rates. This tool calculates both scenarios. Generally, on-farm drying is cheaper when propane is below $1.50/gallon and volumes exceed 50,000 bushels per season.
Shrink represents real bushel loss. If corn is $4.50/bu and you lose 1.183% per point over 5 points of drying, that's $0.266/bu in shrink alone. The elevator charges shrink too, but often at a higher rate - see the Moisture Shrink Calculator.
Disclaimer: Drying cost estimates depend on equipment efficiency, fuel prices, and weather conditions. Actual costs vary. Use this tool for planning and comparison purposes.

Learn More

Agriculture

What Size Grain Bin Do I Need?

How to calculate grain bin capacity using real geometry, account for peaked vs level fill, factor in moisture shrink, and match your auger to the bin.

Related Tools

Agriculture Live

Grain Bin Capacity Calculator

Calculate bushel capacity for flat-bottom and hopper-bottom grain bins. Enter diameter, eave height, and commodity to get level fill, peaked fill, and partial fill volumes with weight estimates.

Agriculture Live

Grain Moisture Shrink Calculator

Calculate physical grain shrink from drying vs. elevator-applied shrink. See the hidden margin in your elevator's shrink factor and the dollar impact at current commodity prices.

Agriculture Live

Auger & Conveyor Sizing Calculator

Find the right auger diameter for your target bushels per hour. See capacity derating by angle and commodity, HP requirements, and time to fill a bin.